从长远发展看全自动码坯机替代人工码坯意义重大
名称
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型号
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规格(mm)
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配置
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性能
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功率(KW)
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报价(万)
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全自动码坯机
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ZMPⅠ4000
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根据客户要求订做 |
含电机、切条、切坯、分坯、夹坯、 行走部分、旋转部分、液压系统、操作柜
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省人力、投资,省切条切坯,产量提 高
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22KW,3KW
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随着社会的发展变化,人们生活质量的提高,再加上80年以后出生的年轻人,即使是偏远的农村,人们也不再愿意去从事低回报的繁重体力劳动。事实证明现在的很多砖厂招聘人时非常困难,即使招到厂后流动性也较大;劳动力短缺势必会导致机械代替人力。
一个企业建厂,就是要有利润,有钱可赚,当然了同时也会带来社会效益。过去,砖厂利润非常的薄,而且劳动力丰富且成本较低,企业可雇佣大批的劳动力来完成砖厂码坯、码窑、卸砖等繁重的体力劳动,认为应用自动码坯机会增加投资成本,增加投资回收期,而不应用码坯机。现在则不同了,砖厂工人的工资不断上涨,劳动成本增加,我们可以算一下,用人工和用机械经济上能差多少,年产6000万块(折标)烧结砖生产线码坯工段一天两班,每班至少需要12个人,共需24个人,平均每年每人工资按1.5万元计算,24人工资总额为36.00万元。自动码坯机与前一道工序设备翻坯机组直接投资约160.00万元、另外费用还要加上2名操作工的费用和电费及维修费用合计每年约8.00万元。这样,少用人工的费用只需5—6年就可将设备的投资费用节省下来,此外,使用人工码坯受人的影响非常大,一旦码坯工人数不够,必然会导致产量的降低,而使用码坯机则没有这种影响。从长远发展看,应该用自动码坯机取代人工码坯。
人工码坯受环境影响因素较大,十几个人在码坯过程中拿坯的力量、方式以及码垛时的位置都不可能完全一致,对坯体质量有影响,而且在坯跺纵向上砖坯之间的缝隙很难保证一致是通缝,这样入窑后在窑的断面上增大了通风的阻力,影响通风,烧结过程对砖的外观质量有一定的影响,所以应用自动码坯机还会减小破损率和提高砖的质量。
码坯机为真空砖机生产线配套设备,可实现生产线的高度自动化,极大降低劳动强度和省去多个劳动力,降低人力投资,提高生产效率。
码坯机,又称自动码坯机,液压码坯机。
全自动码坯机适用于一次码烧和二次码烧。将经过编组的砖坯(湿坯、干坯)方阵自动夹起,采用夹坯头任意旋转方式,可以将湿坯、干坯码放在相应制定的位置、码放方式灵活、快捷、对任何规格的窑型皆可应用。
码坯机主要适用于隧道窑中的砖坯自动码放,本机采用较先进的PLC集中控制。行走旋转采用变频控制,升降、分坯采用液压控制,具有高效节能,维护简单,成本低廉,运行可靠等特点,全自动码坯系统代表着目前国际最先进水平。
自动码坯机主要有专用切条机、切坯机、分坯机、夹坯机、行走系统、升降系统、旋转系统、液压系统和电气系统等组成。
自动码坯机的工作流程:
当切坯机把切好的砖坯推到分坯板上后,分坯缸伸出,带动分坯板张开对砖坯进行分缝动作,砖坯分缝完成后升降缸下降。当夹盘到达预定夹坯位置后,夹盘夹具工作,夹起砖坯,接着由升降缸提开夹盘至预定高度,分坯缸伸出张开砖坯间风道,行走装置驱动码坯机行走至窑车正上方,旋转装置完成转向90°,然后开降缸下降至预定放坯高度,夹盘夹具张开把砖坯码放在窑车上,码坯机码放一层,旋转一层,形成十字交叉,经过上述动作循环,即可完成窑车的全部码坯过程。码坯机这些功能均通过较行进的PLC变频通过电器集中控制,实现码坯机的自动化。
码坯机详细:从长远发展看全自动码坯机替代人工码坯意义重大的详细描述:
从长远发展看全自动码坯机替代人工码坯意义重大
随着社会的发展变化,人们生活质量的提高,再加上80年以后出生的年轻人,即使是偏远的农村,人们也不再愿意去从事低回报的繁重体力劳动。事实证明现在的很多砖厂招聘人时非常困难,即使招到厂后流动性也较大;劳动力短缺势必会导致机械代替人力。
一个企业建厂,就是要有利润,有钱可赚,当然了同时也会带来社会效益。过去,砖厂利润非常的薄,而且劳动力丰富且成本较低,企业可雇佣大批的劳动力来完成砖厂码坯、码窑、卸砖等繁重的体力劳动,认为应用自动码坯机会增加投资成本,增加投资回收期,而不应用码坯机。现在则不同了,砖厂工人的工资不断上涨,劳动成本增加,我们可以算一下,用人工和用机械经济上能差多少,年产6000万块(折标)烧结砖生产线码坯工段一天两班,每班至少需要12个人,共需24个人,平均每年每人工资按1.5万元计算,24人工资总额为36.00万元。自动码坯机与前一道工序设备翻坯机组直接投资约160.00万元、另外费用还要加上2名操作工的费用和电费及维修费用合计每年约8.00万元。这样,少用人工的费用只需5—6年就可将设备的投资费用节省下来,此外,使用人工码坯受人的影响非常大,一旦码坯工人数不够,必然会导致产量的降低,而使用码坯机则没有这种影响。从长远发展看,应该用自动码坯机取代人工码坯。
人工码坯受环境影响因素较大,十几个人在码坯过程中拿坯的力量、方式以及码垛时的位置都不可能完全一致,对坯体质量有影响,而且在坯跺纵向上砖坯之间的缝隙很难保证一致是通缝,这样入窑后在窑的断面上增大了通风的阻力,影响通风,烧结过程对砖的外观质量有一定的影响,所以应用自动码坯机还会减小破损率和提高砖的质量。
码坯机为真空砖机生产线配套设备,可实现生产线的高度自动化,极大降低劳动强度和省去多个劳动力,降低人力投资,提高生产效率。
码坯机,又称自动码坯机,液压码坯机。
全自动码坯机适用于一次码烧和二次码烧。将经过编组的砖坯(湿坯、干坯)方阵自动夹起,采用夹坯头任意旋转方式,可以将湿坯、干坯码放在相应制定的位置、码放方式灵活、快捷、对任何规格的窑型皆可应用。
码坯机主要适用于隧道窑中的砖坯自动码放,本机采用较先进的PLC集中控制。行走旋转采用变频控制,升降、分坯采用液压控制,具有高效节能,维护简单,成本低廉,运行可靠等特点,全自动码坯系统代表着目前国际最先进水平。
自动码坯机主要有专用切条机、切坯机、分坯机、夹坯机、行走系统、升降系统、旋转系统、液压系统和电气系统等组成。
自动码坯机的工作流程:
当切坯机把切好的砖坯推到分坯板上后,分坯缸伸出,带动分坯板张开对砖坯进行分缝动作,砖坯分缝完成后升降缸下降。当夹盘到达预定夹坯位置后,夹盘夹具工作,夹起砖坯,接着由升降缸提开夹盘至预定高度,分坯缸伸出张开砖坯间风道,行走装置驱动码坯机行走至窑车正上方,旋转装置完成转向90°,然后开降缸下降至预定放坯高度,夹盘夹具张开把砖坯码放在窑车上,码坯机码放一层,旋转一层,形成十字交叉,经过上述动作循环,即可完成窑车的全部码坯过程。码坯机这些功能均通过较行进的PLC变频通过电器集中控制,实现码坯机的自动化。
码坯机详细:从长远发展看全自动码坯机替代人工码坯意义重大的详细描述:
从长远发展看全自动码坯机替代人工码坯意义重大
随着社会的发展变化,人们生活质量的提高,再加上80年以后出生的年轻人,即使是偏远的农村,人们也不再愿意去从事低回报的繁重体力劳动。事实证明现在的很多砖厂招聘人时非常困难,即使招到厂后流动性也较大;劳动力短缺势必会导致机械代替人力。
一个企业建厂,就是要有利润,有钱可赚,当然了同时也会带来社会效益。过去,砖厂利润非常的薄,而且劳动力丰富且成本较低,企业可雇佣大批的劳动力来完成砖厂码坯、码窑、卸砖等繁重的体力劳动,认为应用自动码坯机会增加投资成本,增加投资回收期,而不应用码坯机。现在则不同了,砖厂工人的工资不断上涨,劳动成本增加,我们可以算一下,用人工和用机械经济上能差多少,年产6000万块(折标)烧结砖生产线码坯工段一天两班,每班至少需要12个人,共需24个人,平均每年每人工资按1.5万元计算,24人工资总额为36.00万元。自动码坯机与前一道工序设备翻坯机组直接投资约160.00万元、另外费用还要加上2名操作工的费用和电费及维修费用合计每年约8.00万元。这样,少用人工的费用只需5—6年就可将设备的投资费用节省下来,此外,使用人工码坯受人的影响非常大,一旦码坯工人数不够,必然会导致产量的降低,而使用码坯机则没有这种影响。从长远发展看,应该用自动码坯机取代人工码坯。
人工码坯受环境影响因素较大,十几个人在码坯过程中拿坯的力量、方式以及码垛时的位置都不可能完全一致,对坯体质量有影响,而且在坯跺纵向上砖坯之间的缝隙很难保证一致是通缝,这样入窑后在窑的断面上增大了通风的阻力,影响通风,烧结过程对砖的外观质量有一定的影响,所以应用自动码坯机还会减小破损率和提高砖的质量。
码坯机为真空砖机生产线配套设备,可实现生产线的高度自动化,极大降低劳动强度和省去多个劳动力,降低人力投资,提高生产效率。
码坯机,又称自动码坯机,液压码坯机。
全自动码坯机适用于一次码烧和二次码烧。将经过编组的砖坯(湿坯、干坯)方阵自动夹起,采用夹坯头任意旋转方式,可以将湿坯、干坯码放在相应制定的位置、码放方式灵活、快捷、对任何规格的窑型皆可应用。
码坯机主要适用于隧道窑中的砖坯自动码放,本机采用较先进的PLC集中控制。行走旋转采用变频控制,升降、分坯采用液压控制,具有高效节能,维护简单,成本低廉,运行可靠等特点,全自动码坯系统代表着目前国际最先进水平。
自动码坯机主要有专用切条机、切坯机、分坯机、夹坯机、行走系统、升降系统、旋转系统、液压系统和电气系统等组成。
自动码坯机的工作流程:
当切坯机把切好的砖坯推到分坯板上后,分坯缸伸出,带动分坯板张开对砖坯进行分缝动作,砖坯分缝完成后升降缸下降。当夹盘到达预定夹坯位置后,夹盘夹具工作,夹起砖坯,接着由升降缸提开夹盘至预定高度,分坯缸伸出张开砖坯间风道,行走装置驱动码坯机行走至窑车正上方,旋转装置完成转向90°,然后开降缸下降至预定放坯高度,夹盘夹具张开把砖坯码放在窑车上,码坯机码放一层,旋转一层,形成十字交叉,经过上述动作循环,即可完成窑车的全部码坯过程。码坯机这些功能均通过较行进的PLC变频通过电器集中控制,实现码坯机的自动化。
Code base machine detailed from long-term development: see automatic code base machine replace artificial yards billet significant detailed description:
From long-term development see automatic code base machine replace artificial yards billet is of great significance
With the development of the society, people change to the improvement of life quality, plus born after 80 young people, even remote rural, people will no longer willing to engage in lower return numerous hard physical labor. The fact that many of the enterprise now recruitment is very difficult, even if the person brought to after the plant liquidity is larger also; Labor shortage, this will lead to machine instead of human.
An enterprise is to have a factory, profit, can make money from, of course also brings social benefits. In the past, the enterprise profit is extremely thin, and labor force rich and low cost, the enterprise can employ a large number of labor to complete enterprise code base, yards, unloading brick kiln, such as heavy manual work, thinks that use automatic yards to increase investment opportunity cost, billet increase the investment capital can be recovered, and not application code base machine. Now is different, the enterprise the salaries of the workers, rising labor costs, we can count, with artificial and using a mechanical economic can difference how many, annual output of 60 million pieces of (passbook standard) sintered code section of billet production line a day two class with at least 12 people, altogether to need to 24 people, an average annual salary is 15000 yuan per person according to calculation, 24 people total wages is 360000 yuan. Automatic yards with a process before casting machine equipment turn base unit direct investment about 1.6 million yuan, additional costs plus two operators' costs and maintenance cost of electricity and total about 80000 yuan a year. So, less with artificial cost just 5, 6 years he can be the equipment investment cost savings down, in addition, use artificial yards by the effects of casting billet is very large, once the code number of workers is not enough, and will lead to yield reduced, and use the code machine they don't have that effect billet. In the long term, it should use automatic code base machine replace artificial code base.
Artificial yards by environmental factors billet is larger, more than ten people in the code in the process of casting billet and the strength, the way, and the position of palletizing could not have completely consistent, porcelain body quality to have influence, and from the bricks on the billet longitudinal the gaps between the hard to ensure consistent is the seam, so after the kiln in the section of the kiln enlarged the resistance of the ventilation, affect ventilated, sintering process of the appearance of brick quality have certain effect, so the application of automatic machine will also reduce the code base damage rate and improve the quality of the brick.
Code base for vacuum brick machine machine production line equipment, a highly automatic production line can be realized, which reduces the labor intensity and save DuoGe labor force, and reduce human investment, improve the production efficiency.
Code base, and say that automatic machine code base machine, hydraulic code base machine.
Automatic code base machine is suitable for a code burning and secondary yards to burn. Will pass the compositions of the bricks (wet billet, dry billet) square to pick up, the automatic clip billet head spin way, can any will wet billet, dry billet pieces in the position of the pieces, formulated corresponding flexible, efficient, and for any specifications of the kiln type can all applications.
Code base machine is mainly used in the tunnel kiln bricks, the machine adopts automatic shelved the more advanced PLC central control. Walk rotating USES frequency conversion control, lift, points with hydraulic control, and have the bloom energy efficient, easy maintenance, low cost and reliable running etc, automatic code base system represents the international most advanced level.
Automatic code base machine is mainly to have special cut machine, cutting machine, casting billet points machine, clip billet machine, travel system, lift system, rotating systems, hydraulic system and electrical system, etc.
Automatic machine code base flow of work:
When the cutting machine cut billet tile good to push points on the board, points after casting billet cylinder stretched out, and drive the points of bricks on billet board open action, tile seam points after the completion of the lifting cylinder seam points down. When the clip dish arrived at the scheduled clip billet position, then clip plate fixture work, pick up the bricks, and then lifting cylinder by open clip dish to mention scheduled height, points out the bricks billet cylinder open between duct, walk device driver code base machine walk to the kiln car upper part, rotating device to 90 °, and then completed a drop down to reserve put billet cylinder height, clip plate fixture open the tile pieces in the kiln, code base machine shelved a layer, rotate, form a layer of the cross, after the above operating cycle, can complete the kiln car of all the code base process. These functions are casting machine code through a travel PLC frequency conversion through the electric centralized control, to realize the automation of the billet machine code.
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